08/23/2026
New Merit Badges weren't as common as they might seem today. It was reported several years ago that introducing a new Merit Badge costs upwards of $70,000, including the publication and printing of the pamphlet and the creation and manufacturing of the Merit Badge itself.
In 2006, one new Merit Badge was introduced after a multi-year process. That Merit Badge was the Composite Materials Merit Badge. Recently, we were joined here at the NSM by George Sorensen, who was directly involved in developing and introducing this merit badge, as he tells the story in his own words, including the introduction of a very special artifact, a surfboard, made by Scouts at the 2005 National Jamboree.