The Malta Sea Gladiator Project

The Malta Sea Gladiator Project Follow the restoration project of Gloster Sea Gladiator N5519 ‘Charity’, being returned to the skies over Malta.

A project being undertaken at the Malta Aviation Museum Foundation’s workshop in Ta’Qali. The Gloster aircraft factory embarked on the construction of a single SS.37 prototype in the spring of 1934, with its maiden flight following on 12th September that year with Gloster’s chief test pilot Gerry Sayer at the controls. The 530HP Mercury IV engine was soon exchanged for a more powerful 645HP Mercur

y VIS engine. During flight tests, the prototype attained a top speed of 242 mph while carrying the required four .303-inch machine guns: two synchronised Vickers guns in the fuselage, and two Lewis guns under the lower wing. By now named the Gladiator, manufacturing for the new aircraft began at Gloster’s facility, in Hucclecote. Production of the initial batch was performed simultaneously, leading to many aircraft being completed around the same time. On 16th February 1937, K6129, the first production Gladiator, was formally accepted by the RAF; on 4th March 1937, K6151, the last aircraft of the initial batch, was delivered. In September 1935, a follow-up order of 180 aircraft was also received from the Air Ministry on condition that all aircraft had to be delivered before the end of 1937. The first version, the Mk I, was delivered from July 1936, becoming operational in January 1937. The Mk II soon followed, with a more powerful Mercury VIIIAS engine, Hobson mixture control boxes, and a partly automatic boost-control carburettor. Moreover, a Fairey fixed-pitch three-blade metal propeller was fitted, instead of the two-blade wooden one on the Mark I. All MK II Gladiators carried Browning .303-inch machine guns, licence-manufactured by the BSA company in Birmingham, in place of the Vickers-Lewis combination of the MK I. The Sea Gladiator, a modified Mk II, was developed for the Fleet Air Arm. Optimised for aircraft carrier operations, this type was equipped with an arrestor hook, catapult attachment hook points, a strengthened airframe, and an underbelly fairing for a dinghy lifeboat. Of the 98 Sea Gladiators built or converted, 54 were still in service by the outbreak of the Second World War. Sea Gladiator N5519 was one of the celebrated ‘Defenders of Malta’ – a handful of Sea Gladiators based at RAF Hal Far, which fought valiantly against significantly superior numbers of Italian Air Force aircraft. When they were later christened ‘Faith, Hope and Charity’ by a Maltese newspaper, these Sea Gladiators and took on almost mythical status, and a legend was born. N5519 was the aircraft referred to as ‘Charity’. This famous Sea Gladiator claimed a number of aerial victories during the battles that raged in the skies over Malta, but which fell victim to a Regia Aeronautica fighter. On the 31st July 1940, ‘Charity’ was being flown by F/O Peter Hartley during heavy fighting above Grand Harbour when his aircraft was hit in the fuel tank by an Italian Fiat CR.42 Falco. Charity burst into flames and crashed into the sea just off the south-east coast of the Island. Badly burned, Hartley parachuted into the sea and following a lengthy period of treatment and recuperation, returned to flying duties. Charity was the only Malta Sea Gladiator to be shot down during aerial combat over the Island.

📣 It’s here! Vincent Formosa’s novel is officially available starting today!Don’t miss out, secure your copy now using t...
30/03/2026

📣 It’s here! Vincent Formosa’s novel is officially available starting today!
Don’t miss out, secure your copy now using the links below.
Every single purchase brings us one step closer to our mission of returning N5519 to the bright skies above Malta! 🇲🇹✈️

USA
https://a.co/d/00tPP9dF
UK
https://amzn.eu/d/06tIzDGl
Canada
https://a.co/d/064LDZ3Z
Australia
https://amzn.asia/d/00FCFbqY
Germany
https://amzn.eu/d/0cHhgPVv
Italy
https://amzn.eu/d/0ePUDmie
India
https://amzn.in/d/03ok0NBE
France
https://amzn.eu/d/0a3q4iI1

February Update: Rear fuselage work moves forwardAlthough we have now moved into March, February proved to be an importa...
08/03/2026

February Update: Rear fuselage work moves forward

Although we have now moved into March, February proved to be an important month for the project as we reached a major step in preparing the Sea Gladiator’s fuselage for permanent assembly.

Rear Fuselage Disassembly
After many months of preparation, we have now completely dismantled the aft fuselage from just behind the pilot’s seat. Most of the manufacturing work for this section had been completed for quite some time, but we had been held back by the difficulty of sourcing the correct hollow rivets needed for final assembly.
We are happy to report that this obstacle has now been overcome, with a sufficient quantity of AGS501 tubular rivets in hand, allowing us to move forward with permanent assembly once all parts are through the various finishing processes.
As planned, the rear fuselage frame was fully taken apart. All of the plate work and brackets have been handed over to our friends Faculty of Engineering - University of Malta Metallurgy & Materials engineering, where the components will undergo heat treatment to match the original DTD54 specification.

Fuselage Tubing Finish Work
While the plates are with the university labs, work at the workshop has focused on preparing the fuselage tubing:
* All tubes have received their final silver protective finish, in line with the original specification.
* The interior of each tube has been treated with a wax preservative to ensure long-term protection against corrosion once permanently assembled.

Verification & Collaboration
February also included multiple visits to the National War Museum at Fort St Elmo to verify details against the surviving original aircraft. These visits are critical to ensure our reverse engineering work remains accurate.
We were also delighted to host members of the Heritage Malta team for a team-building visit, showing them firsthand how valuable their support is to the project’s progress.

Highlight of the Month: A Special Collaboration
February brought an exciting new connection for the project. We met novelist Vince Formosa, a writer of Maltese descent, who is about to release his 11th novel, The Bright Sky Above. The book is inspired by the true events of the Ħal Far Fighter Flight, whose pilots held the line during the early weeks of the air war over Malta in 1940.
Vince has very kindly offered to collaborate with the project, with a royalty from every copy sold going directly to support the Sea Gladiator rebuild.
We encourage all our followers to support Vince’s pre order launch on Amazon tomorrow, it’s a chance to enjoy a gripping story while directly contributing to the restoration of a piece of Malta’s aviation history.
Every copy sold helps bring the Sea Gladiator one step closer to the skies. You may pre order by clicking on the links below:

USA
https://a.co/d/00tPP9dF
UK
https://amzn.eu/d/06tIzDGl
Canada
https://a.co/d/064LDZ3Z
Australia
https://amzn.asia/d/00FCFbqY
Germany
https://amzn.eu/d/0cHhgPVv
Italy
https://amzn.eu/d/0ePUDmie
India
https://amzn.in/d/03ok0NBE
France
https://amzn.eu/d/0a3q4iI1

Planning and Progress for 2026 ✈️Hard to believe that it has already been a month since the Christmas break. Our aim for...
25/01/2026

Planning and Progress for 2026 ✈️

Hard to believe that it has already been a month since the Christmas break. Our aim for 2026 is to keep making steady, methodical progress on the airframe build, with the main focus now being the permanent completion of the fuselage primary structure.

🎯 Early 2026 Focus

Until the end of February, our team will spend every Tuesday at St Elmo completing the remaining reverse-engineering work on the rear fuselage. This centres on the arrestor hook up-lock mechanism, the key feature that makes this aircraft a Sea Gladiator. With the National War Museum closed to the public on Tuesdays until the end of February, we have the time to work through this properly without any additional pressure from time constraints.

🛠️ Rear Fuselage & Structural Work

Our goal is to have the rear fuselage plate work ready to go to the University of Malta’s Faculty of Engineering by the second week of February for heat treatment. While those parts are away, we’ll focus on completing the remaining finishing work on the fuselage tubing, including final painting. Once all parts are returned to the workshop, we can begin the permanent assembly of the rear fuselage frame.

📅 January Progress

January has already been a productive month:
✔️ An original first-aid box that had been given to us with the wing wreckage from the RAF Museum has been restored by a new talented helper Kieron.
✔️ A large number of original top-wing brackets and fittings have been recovered from wings we had obtained from Finland
✔️ These parts have been non-destructively tested by Pierre, our NDT specialist
We’ve also taken delivery of several cockpit brackets back from our platers. These brackets had been manufactured by our team during the second half of last year. The parts have now been painted and finished and are awaiting installation once the fuselage is assembled for good.

🧩 Wings & New Manufacture

Work has also recommenced on the wings. Most of the missing plate work for the upper wings and top centre wing has now been laser cut. Thanks to Colin at Metal Hinges Manufacturing for helping us get these parts cut out quickly and accurately. The components have now been folded to their final shapes and will proceed to heat treatment once the batch of rear fuselage parts has been completed.

📰 Media & Outreach

January also brought some very welcome recognition for the project. We were proud to be featured prominently in a five page workshop article by well known aviation photographer Darren Harbar in the January edition of Aeroplane Monthly. Being included in such a respected and long established aviation publication is a real honour, and it’s encouraging to see the work of the team gaining wider exposure and appreciation within the international aviation community.

🚀 Looking Ahead

Overall, 2026 is shaping up to be an important year for the project, with work progressing on both the fuselage and wings at the same time. It’s encouraging to see parts that have been in preparation for some time now moving closer to final assembly. We should have further exciting news for our February update.

Here in the workshop on Christmas Eve, listening to an audio of The Shepherd as I write, I’d like to take a moment to wi...
24/12/2025

Here in the workshop on Christmas Eve, listening to an audio of The Shepherd as I write, I’d like to take a moment to wish all our followers, supporters, and friends a very Merry Christmas and a Happy New Year. Your continued interest and encouragement mean a great deal to our small team working on the Sea Gladiator project.

The past few weeks have been particularly rewarding. The model exhibition organised by the Malta Scale Modellers on Facebook, held at the Malta Aviation Museum, proved to be a great success. Over the three days, it attracted a good number of visitors and generated plenty of interest in the project. We’re delighted to say that the funds collected during the exhibition will go directly towards the overhaul of the aircraft’s trim jack, a vital component required before we can begin building the tailplane. Our sincere thanks once again go to the organisers, exhibitors, and everyone who supported both the event and our project.

In the workshop, progress has continued at a steady pace. We’re pleased to report that the aircraft’s rudder has now been fully completed and is the first component of N5519 to be structurally finished, a real milestone for the project. As well as being an important structural achievement, the rudder has also helped us iron out certain aspects of the paperwork required by Transport Malta for component manufacture and release. In that sense, it has become something of a bureaucratic guinea pig too!

Over the past weeks, Frame 8 has also been completed. This is one of the few entirely wooden structural components of the fuselage, and the team has dedicated close to 80 hours of skilled woodworking craftsmanship to bring it to completion. We also managed to make good use of our old Piper L-4 wing spars, which had been saved for recycling for quite some time, it’s satisfying to see them put to good use once again.

Before pausing briefly for the Christmas holidays, we also completed Frame 13, which has now been permanently assembled and is currently drying in the spray booth as I write this. The fuselage primary structure continues to edge closer to completion, and early in the New Year we are expecting another delivery of machined fittings. These will allow us to begin permanently assembling the fuselage primary structure, a task that may appear to have dragged on, but is in reality a very complex process that demands time and care.

Behind the scenes, we’ve also been busy posting out the latest batch of pin badges. Thank you sincerely to everyone who has been patiently waiting for them; your support is very much appreciated.

Looking ahead, we have several exciting pieces of news that we hope to be able to reveal early in the New Year, and we very much look forward to sharing the next steps of the journey with you.

Thank you once again for following the project and for being part of the effort to preserve this important piece of Malta’s aviation heritage.

Merry Christmas from all of us involved in the Sea Gladiator project. 🎄🎅🏼✈️

Brian Cauchi’s 1/32 scale model of N5519 has to be one of the most accurate interpretations we’ve ever seen. Come and se...
29/11/2025

Brian Cauchi’s 1/32 scale model of N5519 has to be one of the most accurate interpretations we’ve ever seen. Come and see it on display along with many other great models from various clubs at the Together for the Gladiator model exhibition, being held at the the Malta Aviation Museum until tomorrow Sunday 30th November evening. The event is organised by Malta Scale Modellers on Facebook,

As we move further into autumn, progress on the Sea Gladiator project continues steadily, and we’re pleased to share som...
09/11/2025

As we move further into autumn, progress on the Sea Gladiator project continues steadily, and we’re pleased to share some of the latest updates from the workshop.

Over the past few weeks, we’ve manufactured yet another batch of fuselage secondary structure components, which are now set to go for heat treatment in the coming days. At the same time, work has begun on painting and assembling several parts that had previously been through the heat treatment process, including the main fuel tank bearers and some of the cockpit bracket assemblies. Step by step, these smaller tasks are helping to bring the aircraft’s structure ever closer to life.

Reno has also begun work on Frame 8, one of the few wooden structural components in the fuselage. He’s currently producing the wooden moulds that will be used to form the curved strips making up this assembly. It’s a fascinating stage of the build and we’ll be sharing more about this process in a future post.

We were also delighted to have hosted members of the Malta Aviation Society for an evening talk at the workshop, their second meeting since the successful airshow they organised during the last weekend of September. It was great to see their young and enthusiastic team together once again, showing real interest in a meaningful local project like ours. The evening was enjoyed by all, as we shared the intricate process of bringing this unique Sea Gladiator back to life.

Looking ahead, the model exhibition in aid of the project will be taking place at the Malta Aviation Museum from 28th to 30th November. Throughout the event, David will be giving daily presentations about the Sea Gladiator and leading workshop tours on the hour, a wonderful opportunity to see the work up close and learn more about the restoration effort.

We’d like to extend a heartfelt thank you to the Malta Scale Modellers on Facebook and the various clubs and individuals who are dedicating their time and effort to organise this exhibition. Your support and passion are what make events like this possible, and we’re truly grateful for the continued commitment shown toward the project.

The exhibition is also a great opportunity to bring along the younger generation. Events like this can be truly inspiring — who knows, it might even spark a lifelong passion. After all, it was the world of model making that first got me started… and here I am today, helping to build the real thing.
If you’re in Malta at the end of the month, we’d love to see you there. Come along, meet the team, and support the ongoing effort to preserve an important part of Malta’s aviation heritage.

As the summer heat begins to fade, we're looking forward to picking up the pace again. That said, it’s already been a bu...
14/09/2025

As the summer heat begins to fade, we're looking forward to picking up the pace again. That said, it’s already been a busy few months!

We're excited to share that the fin and rudder are now the first assemblies to reach an almost permanently structurally complete state. There’s also been plenty of progress with reverse engineering work. We are currently focused on completing the drawings for the upper centre wing, which should be completed in the next few days.

We’re also incredibly proud to announce that our project has been featured in the September issue of FlyPast Magazine! This is a huge milestone for us and brings well-deserved attention to the Sea Gladiator. If you haven’t picked up a copy yet, we highly recommend it.

Looking ahead, November will bring an exciting opportunity to support the project. A scale model exhibition shall be held at the Malta Aviation Museum, thanks to the efforts of the Maltese scale modelling community. Proceeds from the event will go toward our restoration efforts. We’ll be sharing more details about the exhibition closer to the date, so stay tuned!

If you haven’t visited the project or contributed yet, this is the perfect chance. Come along, bring the family, especially the younger generation and help us inspire future custodians of Malta’s aviation heritage.

✈️ Project Update – July 2025Time has a way of slipping by in the workshop. One minute you’re making up drawings for a f...
20/07/2025

✈️ Project Update – July 2025

Time has a way of slipping by in the workshop. One minute you’re making up drawings for a fresh batch of parts, and the next you realise half the year has already flown past. With July well underway, we thought it was a good moment to pause and reflect on what we’ve achieved so far this year.
Rather than diving too deep into the technical side of things, here’s a quick look back at some of the key milestones from January to now:

🛠 January
We kicked off the year with a visit by engineers from the Faculty of Engineering - University of Malta, long-time supporters of our project. Their Department of Metallurgy and Materials Engineering has been a huge help by sponsoring the necessary heat treatment of our steel components, now underway in their new labs. January also saw the rudder assembly begin to take proper shape.

✈️ February
This turned out to be one of our most productive months to date. A significant number of internal components for the tail, wings and control surfaces were manufactured in-house. A big thank you to Lufthansa Technik Malta, whose Structures Department has also believed in our project since the early days and gives us access to their heat treatment facility to perform our own treatment of the aluminium components we manufacture.

🌍 March
David made the first of this year’s trips to the UK to collect our landing gear castings, which he then delivered by hand to the Classic Aero Machining Service engineering team in Omaka, New Zealand. While in New Zealand, he also got a chance to see some of the forward fuselage parts being machined from our own drawings. It is always motivating to witness progress up close and to meet the people who are helping us achieve our goals.

📣 April
We had the pleasure of presenting our project at Deloitte Malta’s aviation conference. It is always a welcome opportunity to step away from the workbench and share the bigger picture. Meanwhile, the Mercury XX engine was carefully packed up and sent to the UK for a full stripdown and inspection prior to overhaul.

🎙 May
In May, we were back on stage, this time at the Chamber of Engineers Conference, where we were once again encouraged by the growing interest in the project. Around the same time, parts arrived from New Zealand, special delivery courtesy of DHL Express Malta who have generously offered to step in by subsidising a significant part of the airfreight bill to help ease the logistics burden. With those parts in hand, work began in earnest on the lower centre wing spars. We also received an unexpected but welcome gift: a set of specialised drill bits from a visiting engineer from Leeds, just what we needed to get through one of our more stubborn materials.

🔍 June
A big thank you goes to the team at easyJet Engineering Malta who have also come on board by granting our NDT specialist Pierre access to their inspection facility. With their support, he has been able to carry out the required testing on several of our components, an important step before we move ahead with structural assembly.

🚀 July (So Far)
David made another quick visit to the UK, this time to check in on the Mercury XX, which is now well into its disassembly phase. Back at the workshop, our first batch of heat-treated steel parts has returned from the university, passed inspection, and is now with our local plating shop for finishing. The final push towards assembling the fuselage frame is officially underway.

As always, we’re incredibly grateful to everyone who has helped us get this far, whether through technical expertise, kind donations, or simply by spreading the word.

A special thank you also goes to those of you who have purchased one of our pin badges , your support genuinely helps us cover the many costs that come with a project of this scale. If you haven’t picked one up yet, it’s a great way to get involved and make a real difference to our progress. You may purchase one by clicking on the link at the end of this post. We’re still on track to begin permanent assembly of the fuselage structure before the end of the year, and there is plenty more to come.
Thanks for following along. We’ll keep you posted!

https://flyingmalta.com/malta-sea-gladiator-lapel-pin

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Ta' Qali
ATD4000

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